How to calculate fleece fabric yarn percentage

  

How to calculate fleece fabric yarn percentage: 



We know that fleece fabrics are mostly circular knitting . Due to the fabrics inside brush we call this fleece . Without brush we can call it Terry fabrics . That means Fleece and terry both are may same design but without brush we call terry and if it once be brush then it call as fleece . 


Basically, a fleece fabric has three sets of yarn. They are called base, binding, and loop. Sometimes all yarn can be the same counter where the loop uses double-ply. This also can be terry or fleece. some times we use polyester like 50D, 75D, and 100D as binders to give the fabric a better quality. Sometimes we use loop side ring yarn for a better looking of loop side. 

However now we come to the point of fleece fabrics percentage calculation. 

Suppose that we will make a polyester binding fleece with three types of yarn 30/1 combed cotton on the face side, 75 deniers 100% polyester multifilament in the binder, and 16/1 on the loop side. Say that here stitch length is face side  4.60 mm, Binder 3.20 mm and 1.90 mm in loop side. 


Yarn count     : 30/1 combed cotton         75D =71s/1             16/1   

Stitch length :  4.60 mm                            3.20 mm                 1.90 mm


                                                                            Stitch length   

Knitting machine yarn feeding rate =............................................................

                                                                            Yarn count 


First step : Ratio calculation 

Base = 4.60 / 30      = 0.153

binding = 3.20 / 71 =0.045

Loop =  1.90 / 16   = 0.119

Total = 0.153 + 0.045 + 0.119= 0.317


Second step : Yarn percentage calculation

                               0.153 x 100

Base yarn % =............................................ = 48.26%

                               0.317



                                0.045 x 100

Binder  yarn % =............................................=  14.20%

                                     0.317



                                 0.119 x 100

Loop yarn % =............................................= 37.54%

                                     0.317


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