Lycra plated jersey or double plated jersey

  Lycra plated jersey or double plated jersey :

Hellow viewers,

 Hope that you are well everybody . Today I am going to discuss about lycra plated jersey or double plated jersey . Lycra plated jersey is single jersey derivative . This is also called as double plated jersey . here Top side of the fabric has yarn and spandex/ lycra and fabrics inner side has polyester . For this reason we named it like this . 

Just now I am going to tell you about parameter of  double plated jersey . 

Required gsm : 170

Yarn count : 40/1 pc(65/35)%+75D polyester +20 denier spandex .

Stitch length : 3.45mm + 3.35 mm

Knitting machine diameter : 34 x 24

Required width : 74 inch open 

After knitting the fabric we need to do heat setting . 


Heat setting parameter :  

Before heat set grey gsm in relax state : 220

Before heat set relax grey dia : 70 inch 

Temperature : 195°C 

Overfeed % : 24%

Speed : 18 meter / minute

Setting width : 78 inch 

After heat set dia : 76 inch 

After heat set gsm : 164 

After that we dye the fabric in single part dyeing / cotton part dyeing . After dyeing we need to dry the fabric in stenter machine . 

Stenter (Drying ) parameter : 

Width set :196 cm

Overfeed %: 30%

Temperature : 185°C 

Speed : 25 meter / minute 

PP : 2/2 

Blower : 85%

After stenter width : 75 inch 

After stenter gsm : 160 

To enhance the quality of the fabric we need to process it in a compacting machine . This process will give the fabric a good quality finishing and surface will look very nice . 

Compacting machine parameter : 

Temperature : 110°C 

Steam : Full 

Overfeed % : 60% 

Speed : 35 meter / minute 

Compacting % : 5%

Setting width : 78 inch 

After compacting width : 76 inch 

After compacting gsm : 168 

After checking quality we got dimensional stability and spirality as below : 

Lengthwise : -4.5%

Widthwise : -4%

Spirality : 1%  

  

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